Film Lamination

Noupack has sufficient capacity to meet the demands of film lamination production.

lamination coating

What's Film Lamination?

Film lamination is a process that involves applying a thin layer of plastic film over printed materials, such as paper or card, to enhance their durability and appearance. This technique serves multiple purposes, including protection against wear and tear, moisture, and UV light, while also providing an aesthetically pleasing finish.
Film lamination is a crucial process in various industries including packaging, printing, and signage, providing both functional and aesthetic benefits to products.
thermal lamination

Thermal Lamination

Thermal lamination provides a stronger, more durable bond using heat. The main features of thermal lamination are:

  • Uses heat-activated adhesive that melts when passed through heated rollers in the laminator
  • Provides a strong, durable bond suitable for frequently handled materials
  • Can handle a wide range of materials and thicknesses
  • Eliminates air bubbles for a smooth, clear finish
  • Requires warm-up time before use
  • Not suitable for heat-sensitive materials like thermal paper or certain photos

Cold Adhesive Lamination

Cold adhesive lamination is safer for heat-sensitive items and easier to use but may not bond as effectively with thicker materials. The main features of cold adhesive lamination are:

  • Uses pressure-sensitive adhesive that bonds materials together without heat
  • Safer for heat-sensitive materials and documents
  • Easier and faster to use, with no warm-up time required
  • Can be used for virtually all flat items
Cold adhesive lamination
film lamination rollstock for flexible packaging

Benefits of Film Lamination

Increased Durability: Laminated materials are more resistant to tearing, bending, and moisture damage.

Enhanced Appearance: Lamination can add a glossy or matte finish that improves the visual appeal of printed items.

Protection Against UV Light: Laminated surfaces can help prevent fading due to exposure to sunlight.

Improved Shelf Life: Products with laminated packaging often have a longer shelf life due to enhanced protection against environmental factors.

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Common Materials Used in Composite Packaging and Properties

Aluminum Foil

Aluminum foil offers excellent barrier properties, effectively preventing moisture, oxygen, and light from penetrating, which helps maintain food quality and freshness. It is lightweight, easy to process, and recyclable, making it suitable for various food packaging applications.

Nylon (Polyamide)

Nylon possesses good mechanical strength and abrasion resistance, along with high barrier performance. It is suitable for food packaging that requires resistance to high temperatures and freezing, effectively extending the shelf life of products.

Polyester (PET)

Polyester materials have high transparency and excellent optical properties along with good barrier performance. They are commonly used in beverage bottles and other packaging, providing resistance against moisture and oxygen ingress.

Ethylene-Vinyl Alcohol Copolymer (EVOH)
This material has extremely high oxygen barrier properties, making it ideal for packaging oxygen-sensitive foods. EVOH is often used as a layer in composite materials to enhance overall barrier performance.
BOPP (Biaxially Oriented Polypropylene)
BOPP has good transparency and strength, effectively blocking water vapor and gases to maintain the freshness of products inside the packaging. It is cost-effective, suitable for mass production.
CPP (Cast Polypropylene)
CPP features good heat-sealing properties and transparency, with high flexibility suitable for various shapes of packaging. Its moisture barrier performance is good, but it does not have the same level of barrier properties as BOPP.
Kraft Paper
Paper materials are environmentally friendly, economical, and easy to print; however, single-layer paper packaging does not provide sufficient barrier properties. They are typically laminated with other materials to enhance functionality.
Polyethylene (PE)
Polyethylene has good heat-sealing properties, flexibility, and impact resistance, widely used in food packaging. It can serve as an inner layer material, laminated with other materials to enhance overall packaging performance.
Bioplastics
Bioplastics are typically made from renewable resources and have good gas barrier properties, making them suitable for food packaging. They perform well in terms of environmental sustainability, helping to reduce plastic pollution.

Production Process Videos

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Frequently Asked Questions

About Film Lamination
We strive to provide you with the best information. Please refer to our FAQ section for quick answers.

What is the difference between gloss and matte lamination?

Gloss lamination provides a shiny finish that enhances colors and images, making them appear more vibrant. Matte lamination offers a non-reflective finish for a more sophisticated and subtle look.

How does film lamination enhance the durability of packaging?

Film lamination creates a protective barrier against moisture, dirt, and physical wear, increasing the lifespan of the packaging and ensuring the integrity of the product inside.

How can I ensure the lamination matches my brand's colors?

We recommend providing color samples or using Pantone matching. Our team will work closely with you to ensure the final product meets your brand specifications.

What are the best practices for storing laminated products?

Store laminated products in a cool, dry place away from direct sunlight. Avoid stacking heavy items on top of them to prevent damage.

What is the typical lifespan of laminated packaging?

The lifespan of laminated packaging varies based on environmental conditions and usage, but it generally provides excellent durability for several months to a few years, depending on the application.

Can I request a sample of laminated packaging before placing a bulk order?

Yes, we encourage you to request samples to evaluate our lamination quality. Please reach out to our team for assistance.

Let's Work Together

Send us a message if you have any questions or request a quote. Our experts will give you a reply within 24 hours and help you custom your flexible packaging.

Tel: +86-571-82824082

WhatsApp: +86-13575706574

Email: [email protected]

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